Js550 stator rebuild. May 10, 2012 · JS550 Stator wiring help! I've just finished rebuilding my whole ski. I recommend you look at this thread, and follow my piston, rings, and main seal recommendations. I replaced the stator last year. I had a broken pin on one of the 5 pins that come on the stator so I replaced them with Butt connections. E-mail Info@JetSkiSolutions. I got sick of dealing with electical problems so I just got my entire system rebuilt by john www. 1994 Kawasaki Jun 18, 2015 · I have replaced the Ebox and same thing. and the timing is actually easy. Exciter and pulser coil are brand new on the stator. Check the ring end gaps. want to do it all for under $800. Jun 8, 2011 · I took the electrical box out and cleaned it all up. When it discharges a spark that spark goes to both plugs at the same time. take stator cover off and use a timing light if you look at the stator cover there is a flat spot on top and that is the location you use for timing, however just take the mag side piston and put it at tdc and make a wire to point from the starter bolt to the f mark on the mag. Oct 7, 2009 · Then I ordered a new wiring harness to go from the E-box to the stator assy. com CONTACT. Re: js550 won't start? has, spark, fuel, compression usually it runs from your negative battery terminal to one of the studs holding your carb on. Higher grade of electric components. trust me. Jan 2, 2012 · 1985 JS550/800 "Pretty Red": Newmiller 800, Rhaas 750 pump conv. so the poly sticks pretty good EVEN though the epoxy is Check out the deal on Engine for Kawasaki 550 JS550 1982-1990 at ShopSBT. Improved heat sink and charging capabilities. Sep 13, 2020 · JS400's JS550's, 650SX's, Wetbikes, jetskis and other seasoned pwc's Driveline Rebuild Kits; Jet Pump Rebuild Kits Stator Assemblies; Crankshaft End Seal Kit for Kawasaki 440 /550 JS440 /440 SX /JS550 /550 SX 1977-1995 Stator Assemblies; Regulators/Rectifiers Crankshaft End Seal Kit for Kawasaki 440 /550 JS440 /440 SX /JS550 /550 SX 1977-1995 $20 Driveline Rebuild Kit for When installing the stator, Be sure to clean holes in cases with thinner and use Loctite; install parts kit included with wire seals,cap O ring, stator cover O ring, connector body with terminals and proper upgraded mounting hardware JetSki Solutions will restore your vintage 440 / 550 stator to excellent condition Aug 4, 2015 · I'll have to add that the OEM JS550 ignition uses a wasted spark system. figure that would be a real good rebuild that would last a while. . So i pulled the motor out and did a quick run through and it all seemed fine so the stator is what I think the problem is. All known modes of failure are addressed. These to mods are a must. Plug the rev-limiter line going to the top of the carb and install a restrictor jet into the return line. The quality exceeds or meet the OEM equipment. If it's cracked and bent so that part of it isn't as close as the rest, the could cause it. I am losing my mind on this ski. It's cranking good with a new starter. 3mph gps] Features:Direct replacement to your original unit. com Stator Assemblies; SBT's obligations hereunder are limited to the repair or Shop our large selection of 1990 Kawasaki 550 SX (JS550-B1) OEM Parts, original equipment manufacturer parts and more online or call at (231)737-4542 Re: JS550 electrical box?? Replace whole box , clean connectors from stator to box or replace them , ohm out stator Please call 603-329-9901 / 800-521-0277 for help on ordering this product. What wires must I cut or remove, how do I get to it, does the engine need to be taken out, and how to I install and new one. No assembly required. Went out and bought a close to new engine, starter, carb, and all the other fun stuff. Stators; Ignition Coils/Spark Plug Wire DASA Mikuni 48mm rebuild remanufacture service. I have a js550 that is not starting. Carburetor Remanufacture/ rebuild Services / Parts; Stators; Ignition Coils/Spark Plug Wire Kawasaki JS550 js550SX JS 550 JS440 Kawasaki 650sx ebox Kawasaki JS550 Zeeltronic ignition for 750 / 800 engine build to order JetSki Solutions / Stator Solutions Don't wait for weeks or months to get your Apr 1, 2008 · Re: 87 JS550 Rebuild Newbie I see this is a pretty old post, but also a Newb here and getting ready to pull and rebuild an '82 JS550 I just bought for $150. Kawasaki JS550 js550SX JS 550 JS440 Kawasaki 650sx ebox remanufacture service 650 X2 JetSki Solutions uses only the highest grade materials for each application in our remanufacturing processes. Rebuilt Kawasaki PWC Jet Ski Stator Coils: A core is required in advance;this includes the stator plate, grommet, all coils mounted on the plate (where applicable) as well as wiring and connectors/terminals coming off the coils or plate assembly for all components even if you only require an individual coil rebuild. com and could not be more happy. 3mph gps] 2009 1100 SJ: Kawi 1100 build in progress 2009 SJ MINT: KP steering adaptor, Worx 228 intake, PWR ride plate [47. My only issue is I have no idea how to do it. Many of the materials are manufactured to our specifications. Our enhanced specifications and processes are designed to eliminate all known failure modes in each specific part or sub-assembly. At first I figured it was maybe loose spark plug boot connector s. Apr 20, 2015 · Re: Engine rebuild help, 88 js550 pp Do a complete rebuild, I have never seen a js550 with stock main seals that didn't need to be replaced. While rebuilding the engine, I threw in a new stator that I was given with one of my other purchases. All products shipped are tested. So I got mad and hit it with a hamme Kawasaki JS550 550sx JS440 Mikuni BN44 BN38 carb remanufacture service JetSki Solutions. Still no spark. Jan 3, 2010 · Re: js550 proper stator test I just had to trouble shoot one not to long ago but I cant remember the specs. then once I took the stator cover off and removed the flywheel I found that the charging coil was jacked and the exciting coil under the pulsing coil was starting to fall apart as well (intermitent issue) and must have been the cause of the ski just shutting down. Aug 25, 2022 · Re: JS550 Rebuild - First timer On those js 550 models there are a few simple mods you can do to make the ski run like it is meant to. Jul 3, 2016 · In this video we have been working on a kawasaki jet ski 550 for the last day, we where always hearing a clicking noise. 1. May 14, 2008 · These are the specs that the stator should be within. Specifications:Condition: Aftermarket 100% Br Jun 26, 2014 · Re: Js550 Slow crank thread check timing. I found them on here somewhere. Any damage you're looking for should be readily visible. Plug-and-play, direct fit, easy installation. the Ebox should also have a smaller gauge wire running from it to the negative terminal on your battery. Hooked. Driveline Rebuild Kits; Jet Pump Rebuild Kits; Wear Rings; Stator Assemblies; Regulators/Rectifiers; 1993 Kawasaki 550 SX 1993 Kawasaki JS550. Kawasaki JS550 550sx JS440 Mikuni BN44 BN38 carb remanufacture service. pull stator cover off 2. [56. This makes for a simpler system design (and less prone to failure) than one that discharges a single plug. I assume the numbers are lower when the flywheel is powered by the starter vs when the flywheel is powered by internal combustion. Nov 15, 2007 · Re: JS 550 Stator test The flywheel rides real close to the stator. Just look at the stator very closely for any damage. Dec 25, 2013 · the poly sticks to the smc with 37 lbs of force in 1 square inch, i made a 1x1 square inch of resin on the hull with a loop in it, and i hug wait off it, and some spare epoxy i had, just enough to make this little peice, ive got like no epoxy, i did the same thing, and the epoxy held 48 lbs on the smc, everything was sanded down properly. Also, the JS550 has a charging coil inside the stator cover. your source for precision carburetor services. Every connection was like brand new so that led me to think my stator was on its way, if not, all the way out. First you want to advance the timing all the way it can go. JetSki Solutions only uses the highest grade materials for stator remanufacturing. Those specs are when the ski is running or are they also the same when trying to crank (flywheel spinning from starter). Bottom line: Our stator services are the best value for your money! AND provide better performance! Jun 15, 2015 · Due to my 88 js550 not starting, I'm planning on replacing the stator. jetskisolutions. Compression is around 120psi on both cylinders. ixtcgc ielq ticu xvkr ejttx paqehu oetkq qlzt waw wism